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Flashing La Fonera over Serial Port

February 8, 2008

Here are instructions for restoring your FON firmware entirely through the serial connector. Most instructions which i’ve seen on the web assume that you have telnet over Ethernet access to Redboot, which is a chicken and egg problem!

EDIT: ChrisPHL points out that I can enable telnet over Ethernet before I even init or flash any firmware by using the RedBoot FCONFIG command: FreeWLAN.info. So why follow this tutorial? While serial console may be slower than uploading via Ethernet, you’ll save time because you won’t need to set up TFTP server, manually configure TCP/IP, rearrange cords, change cords back, reconfigure DHCP, etc.

This tutorial worked just fine for my La Fonera 1.0 (FON2100). If you have the La Fonera 1.1 (FON2200), 1.5 (FON2201), or 2.0 (FON2202), you may find that telnet over Ethernet is allready enabled! One reader has informed me that his newer FON2200 seems to have an *older* version of RedBoot (V1.00 – built 10:37:27, Dec 12 2006) installed on it than mine (V1.3.0), and that the memory range begins at a different address. If this tutorial doesn’t seem to do the trick, try k0k0′s German tutorial, which uses different addresses starting with the second ‘load’ command. FON2201 and FON2202 use different firmware and are based on yet another circuit board. They will certainly require different load addresses.

It is possible to transfer the files using XMODEM or YMODEM if you use a terminal emulator like HyperTerminal. ZMODEM would be even faster and more accurate, but I was unable to get that to work. When I used HyperTerminal, I am pretty sure I used hardware handshaking, but k0k0, administrator of FreeWLAN’s forums recommends setting this to NO handshaking. This may be necessary if you can receive text from the serial port, but cannot get it to respond to keystrokes.

The two firmware files, rootfs.squashfs and kernel.lzma were aquired from this archive, and are stored on my local hard drive. I did not set up a TFTP or web server, as that would require a network connection, and is again, a chicken and the egg problem. :wink:

To start with, I have built a working serial voltage adapter, as seen in my previous post, interrupted the bootup with CTL-C, and executed the following commands in Redboot:

1) RedBoot> baudrate 115200 (much faster connection, but I needed to close and restart HyperTerminal using the new speed)

2) RedBoot> fis init -f (this deletes all of the onboard firmware!)

typical response from RedBoot:
About to initialize [format] FLASH image system – continue (y/n)? y
*** Initialize FLASH Image System
… Erase from 0xa87e0000-0xa87f0000: .
… Program from 0x80ff0000-0×81000000 at 0xa87e0000: .

The following commands and memory addresses are taken directly from the DD-WRT tutorial on “Reflashing LaFonera original firmware“, except that i’ve gotten the files I need by other means, and i’ve adjusted the commands for using YMODEM over the serial console instead of TFTP server at a fixed IP. You may use XMODEM if you choose instead, but it is a bit slower. If you must use XMODEM, and it will not start, try switching your terminal emulator from hardware handshaking to XON/XOFF – or vice-versa.

3) RedBoot> load -r -m ymodem rootfs.squashfs -b 0×80040450

typical response from RedBoot:
CCCCRaw file loaded 0×80040450-0x801c044f, assumed entry at 0×80040450
xyzModem – CRC mode, 2(SOH)/1536(STX)/0(CAN) packets, 6 retries

Whew! That was fun! I haven’t used YMODEM since the early 1980′s! As you see “xyzModem” implies that ZMODEM is supported, but the command “-m ZMODEM” is rejected by RedBoot. YMODEM and XMODEM may sit idle for a while before they start transferring. Be patient. :lol:

4) RedBoot> fis create -b 0×80040450 -f 0xA8030000 -l 0×00700000 -e 0×00000000 rootfs

typical response from RedBoot: (THIS CAN TAKE A LONG TIME!)
… Erase from 0xa8030000-0xa8730000: ……………………………………
…………………………………………………………….
… Program from 0×80040450-0×80740450 at 0xa8030000: ……………………..
……………………………………………………………………..
……
… Erase from 0xa87e0000-0xa87f0000: .
… Program from 0x80ff0000-0×81000000 at 0xa87e0000: .

5) RedBoot> load -r -m ymodem -b %{FREEMEMLO} kernel.lzma

typical response from RedBoot:
CCRaw file loaded 0×80040800-0x800c07ff, assumed entry at 0×80040800
xyzModem – CRC mode, 2(SOH)/512(STX)/0(CAN) packets, 4 retries

6) RedBoot> fis create -r 0×80041000 -e 0×80041000 vmlinux.bin.l7

typical response from RedBoot:
… Erase from 0xa8730000-0xa87b0000: ……..
… Program from 0×80040800-0x800c0800 at 0xa8730000: ……..
… Erase from 0xa87e0000-0xa87f0000: .
… Program from 0x80ff0000-0×81000000 at 0xa87e0000: .

7) RedBoot> fis load -l vmlinux.bin.l7

typical response from RedBoot (after a really long pause):
Image loaded from 0×80041000-0x801ba000

8) RedBoot> exec

typical response from RedBoot:
Now booting linux kernel:
Base address 0×80030000 Entry 0×80041000
Cmdline

At this point the serial connection froze. I powercycled La Fonera and observed Redboot come up, and then the serial connection froze again shortly after stating that it was booting the linux kernel… but Wireless Connection Manager showed that MyPlace had been created and I was able to access the onboard web admin. The router is now factory-fresh, circa firmware version 0.7.1 r1! 8)

Next, i’ll leave the Ethernet disconnected, and configure the fonware over a wifi connection to load FreeWLAN. Once that is working, then i’ll install the CAMICIA modified bootloader over SSH *before* I begin experimenting with configuration changes again. ;)

EDIT: The following page of RedBoot Command Line Options helped me a lot in making this tutorial: AdvancedRelay


Building a Cable to Debrick La Fonera WIFI Router

February 8, 2008

Well, all great minds screw up once in a while. I was thrilling away with my La Fonera 1.0, freshly hot-rodded with FreeWLAN v0.9.2, when the Fon came to a screeching halt! I was trying to do something Really Cool, and set it up as a Transparent Ethernet bridge. In this mode, the La Fonera would work as a wifi client device. The WAN Ethernet port would be repurposed as a LAN port, which would be bridged to the upstream LAN and DHCP server. This way, I could turn my tiny USB-Ethernet print server into a wireless one.

Well, it turns out that FreeWLAN’s QRM implementation isn’t quite working perfectly. To make matters worse, I can’t just hold down the ‘ole reset button because that button is ignored until the firmware finishes booting and polls it! This La Fonera isn’t finding the WLAN I configured it to join, so it isn’t setting up it’s virtual interfaces. I’m told that it’s stuck in this incompletely booted state forever. All I can do is ping it under very particular circumstances. No SSH, and no web admin exist any more.

Proponents of FreeWLAN advise flashing the kernel ASAP with one which allows reflashing the firmware over the Ethernet cable. I have done this before, when I was using DD-WRT for the La Fonera, but had not yet done it with this particular router. This leaves only flashing by serial connector. This is often referred to as a “JTAG” connector, but technically the La Fonera just has a serial connector that is simply at a lower voltage (TTL) than the serial port (RS232) you may have on the back of your PC. This requires a voltage-level adjustor. The folks at FreeWLAN were very helpful in providing me a list of options, and I decided that I would build the serial adaptor myself.

CLICK ANY PICTURE BELOW FOR LARGER IMAGE

La Fonera 1.0 (FON2100) (left), (right) La Fonera 1.1 (FON2200)

The popular design utilizes a Maxim 232 or 3232 integrated circuit. Maxim will provide free samples of this part, with free shipping from their website. I ordered two, which arrived about a week later.

I went to Radio Shack, our local overpriced electronics parts store, for 5 polarized tantalum capacitors, a small breadboard, and a 9-pin female serial connector. The bill came to $12.91 with tax.

I used sections of an old floppy cable for wire and for the connector to the La Fonera, as the holes were exactly right.

As luck would have it, the first one I built didn’t work properly. On my first trip to Radio Shack, I had bought slightly cheaper nonpolarized electrolytic capacitors. The MAX3232 datasheet said that nonpolarized would work, but perhaps that is not so for this particular project. I’m happier with the way the much smaller tantalum capacitors look, anyway.

We have RedBoot!

Also, if I let it boot up uninterrupted, I can hit ENTER for a telnet session to the OpenWRT firmware which the fonware is based on:

Next up is flashing the CAMICIA edition of the linux kernel which permits access to Redboot over the Ethernet port. I may choose XMODEM to transfer files while connected to the serial port. Then i’ll switch to Ethernet to more quickly flash the 0.7.1 edition of fonware which works best with FreeWLAN. Switching to wifi, I’ll manually configure fonware to download FreeWLAN right away, before I ever connect the Ethernet to the Internet, preventing further fonware updates. Fonware updates get slipstreamed into future FreeWLAN editions, and thus the router really does stay up-to-date.